Char Broil Charcoal Grill 7201560 User Manual

07201560  
Smoker, BBQ and Grill  
Tools needed for  
assembly:  
2 Adjustable Wrenches  
7/16” Open-End Wrench  
Flat Screwdriver  
WARNING  
WARNING  
CALIFORNIA PROPOSITION 65  
CARBON MONOXIDE HAZARD  
Burning charcoal inside can kill you. It gives off  
carbon monoxide, which has no odor. NEVER burn  
charcoal inside homes, vehicles or tents.  
1. This product is produced with or contains  
chemicals known to the State of California to  
cause cancer, birth defects, or other reproductive  
harm.  
NEVER LEAVE FIRE UNATTENDED!  
Do not allow small children near flame. Hot embers  
can fly out in breezy conditions. Adequate fire  
extinguishing material should be readily available.  
2. This product contains chemicals, including lead  
and lead compounds, known to the State of  
California to cause cancer, birth defects or other  
reproductive harm.  
CAUTION  
Wash your hands after handling this product.  
Some parts may contain sharp edges. Wear  
protective gloves if necessary.  
WARNING  
Read and follow all safety statements, warnings,  
assembly instructions and use & care directions  
before attempting to assemble and cook.  
All surfaces can be hot during use. Use protection  
as required to prevent burning.  
Do not use this unit on or near combustible surfaces  
or structures such as wood decks, dry leaves or  
grass, vinyl or wood siding, etc.  
SEE OWNERS MANUAL FOR IMPORTANT SAFETY  
INFORMATION.  
CAUTION  
THIS UNIT IS HEAVY!  
DO NOT assemble without a helper.  
If you have questions or need assistance during assembly, please call 1-800-241-7548.  
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com  
P/N 42804297 (10-02-07)  
 
FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable  
location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective work surface  
during assembly.  
1
TO BEGIN ASSEMBLY, build two leg assemblies by sliding the long leg sections into the short leg sections.  
Short leg section  
Long leg section  
Attach leg braces to the outside of one leg assembly using #10-24x1-3/4” screws and #10-24 flange nuts. Make sure  
slotted (oval) hole is toward bottom of leg. DO NOT FULLY TIGHTEN screws until Step 6 is complete.  
2
Leg brace  
Do not fully tighten screws  
until Step 6 is complete.  
Leg brace  
Slotted  
hole  
 
Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack  
upward, parallel to leg braces.  
3
Wood rack  
With the aid of a helper, place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it  
meets the leg braces. Make sure both short legs are at one end of the rack and both long legs at the other end. Attach to leg  
braces using #10-24x1-3/4” screws and #10-24 flange nuts. DO NOT FULLY TIGHTEN screws until Step 8 is complete.  
4
Do not fully tighten screws  
until Step 6 is complete.  
Short leg  
Long leg  
Short leg  
Long leg  
 
Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide  
a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and  
secure with remaining cotter pin.  
5
6
Cotter pin  
Axle  
Cotter pin  
NOTE: Smoker chamber door not pictured  
for clarity.  
Open end up  
Stand the leg assembly on end, wheels  
down. Stand the smoker chamber on its  
solid end, open end up. Place leg assembly  
against chamber, aligning holes in legs with  
holes in chamber. Attach legs to chamber  
using four 1/4-20x2” screws and 1/4-20  
flange nuts. Insert screws from outside,  
flange nuts inside chamber.  
Smoker chamber  
FULLY TIGHTEN ALL  
SCREWS AND NUTS AT  
THIS TIME.  
Wheels down